Structures and materials domain pack (router)

Route here when the task is structural stress analysis, fatigue, margins of safety, composites, or metallic material design values.

Domain

Structures and materials: linear static finite element analysis (CalculiX), stress and margin-of-safety discipline, modal analysis, damage tolerance (residual strength, crack growth), fatigue (Miner, load spectra), composites (laminate stiffness, failure criteria), statistical metallic allowables (MMPDS A-/B-basis, k-factors), and material selection.

Sub-skills in this pack

Path	Skill	When to route to it
structures/fem/calculix-linear	CalculiX linear FEM	static stress, margin of safety, unit discipline, von Mises
structures/fem/calculix-nonlinear	CalculiX nonlinear FEM	Newton-Raphson, load stepping, convergence residual, state-dependent stiffness
structures/fem/modal-analysis	Modal analysis	natural frequencies, mode shapes, resonance check
structures/fem/truss-analysis	Truss analysis	direct stiffness method, element stiffness matrices, global assembly, nodal displacements, member forces, support reactions
structures/fem/buckling-analysis	Buckling analysis	euler critical buckling load, slenderness ratio, effective length factor, end conditions, buckling stress, radius of gyration, column instability
structures/fem/crippling-analysis	Crippling analysis	crippling analysis, local crippling stress, inter rivet buckling, stringer crippling, shape constant method
structures/fem/plate-buckling	Plate buckling	flat plate and skin panel buckling, buckling coefficient, compression and shear buckling stress, spar web, effective width
structures/damage-tolerance/residual-strength	Residual strength	fracture toughness, critical crack length, limit-load margin
structures/damage-tolerance/crack-growth	Crack growth	fatigue crack propagation, Paris law, growth life, inspection intervals
structures/damage-tolerance/widespread-fatigue-damage	Widespread fatigue damage	MSD screening, MED classification, supplemental inspection
structures/fatigue/miner-damage	Miner damage	cumulative fatigue damage, Palmgren-Miner sum, fatigue life
structures/fatigue/goodman-diagram	Goodman diagram	mean-stress correction, Goodman/Gerber/Soderberg, Haigh diagram
structures/fatigue/stress-life-curve	Stress-life (S-N) curve	S-N curve construction, Basquin equation fit, endurance limit from runout, fatigue life prediction
structures/fatigue/load-spectrum-counting	Load spectrum counting	rainflow counting, level crossing, exceedance spectra, mission load spectra, spectrum truncation
structures/fatigue/notch-sensitivity	Notch sensitivity	stress concentration factor Kt, fatigue notch factor Kf, Neuber, Peterson, notch root radius, effective stress amplitude, notched fatigue assessment
structures/composites/laminate-stiffness	Laminate stiffness	CLT, lamina stiffness, laminate ABD matrix, ply layup
structures/composites/unidirectional-lamina-micromechanics	Unidirectional lamina micromechanics	unidirectional-lamina-micromechanics, rule-of-mixtures, halpin-tsai, hashin-shtrikman-bounds, lamina-elastic-constants, fiber-volume-fraction
structures/composites/honeycomb-core-micromechanics	Honeycomb core micromechanics	honeycomb-core-micromechanics, hexagonal-cell-relative-density, out-of-plane-core-moduli, core-equivalent-properties, cell-geometry-foil-material
structures/composites/laminate-bending-stiffness	Laminate bending stiffness	laminate-bending-stiffness, clt-d-matrix, bending-extension-coupling, unsymmetric-laminate, laminate-abd-assembly
structures/composites/laminate-plate-buckling	Laminate plate buckling	laminate plate buckling, orthotropic plate buckling, CLT D matrix, buckling mode minimization, composite panel stability, compression buckling
structures/composites/composite-bolted-joints	Composite bolted joints	bearing stress, bypass load, net tension, shear-out, edge distance
structures/composites/adhesive-bonded-joints	Adhesive bonded joints	adhesive bonded joint, single lap joint, shear lag parameter, adhesive shear stress, overlap length, Volkersen shear distribution, bondline peak stress, adhesive allowable
structures/composites/sandwich-panels	Sandwich panels	face stress, core shear, wrinkling, bending stiffness, core selection
structures/composites/failure-criteria	Composite failure criteria	Tsai-Wu, Tsai-Hill, max-stress, lamina failure index
structures/materials/mmpsd-allowables	MMPDS allowables	A-/B-basis, k-factors, metallic design values
structures/materials/material-selection	Material selection	material families, stiffness/weight and strength/weight indices, cost, corrosion, temperature limits
structures/materials/ramberg-osgood	Ramberg-Osgood stress-strain	Ramberg-Osgood, elastic-plastic stress-strain, plastic strain, secant modulus, tangent modulus, stress from strain
structures/materials/fracture-toughness	Fracture toughness	K_IC plane strain fracture toughness, stress intensity factor, critical crack size, geometry factor, plane strain validity
structures/damage-tolerance/bird-strike	Bird strike	impact energy, soft body impact, leading edge, FAR 25.631, residual strength
structures/thermal-structures/thermal-stress-analysis	Thermal stress analysis	thermal stress, coefficient of thermal expansion, temperature change, bimetallic strip, thermal strain, constrained member
structures/composites/cmh17-allowables	CMH-17 composite allowables	CMH-17 allowables, composite allowables, A-basis, B-basis, tolerance k-factors, pooling, laminate allowables, knockdown factors, environmental conditioning, open hole
structures/fem/contact-analysis	Contact analysis	contact analysis, penalty method, Lagrange, contact stiffness, penetration, friction, stick slip, master slave
structures/fem/hertzian-contact-stress	Hertzian contact stress	hertzian contact stress, hertz contact patch, contact pressure ellipse, subsurface shear stress, equivalent elastic modulus
structures/loads/gust-maneuver-loads	Gust Maneuver Loads	gust loads, maneuver loads, gust load factor, V-n diagram, flight envelope, FAR 25.341, FAR 25.337, discrete gust, 1-cosine gust, gust alleviation factor, mass ratio, load factor, corner point, maneuvering speed, VA VB VC VD, margin check.
structures/loads/random-vibration-analysis	Random vibration analysis	random vibration, PSD response, Miles equation, transmissibility, base excitation, g-rms
structures/loads/shock-response-spectrum	Shock response spectrum	shock response spectrum, SRS, transient shock response, half sine pulse, base acceleration, pseudo acceleration, oscillator peak response, shock qualification, amplified frequency
structures/fatigue/strain-life-fatigue	Strain-life fatigue	strain life, Coffin-Manson, low-cycle fatigue, reversals to failure, Neuber local strain, transition life
structures/materials/creep-rupture	Creep rupture	creep, creep rate, Norton law, Larson-Miller, rupture life, stress rupture, Monkman-Grant, accumulated creep strain, time to 1 percent creep, elevated temperature
structures/materials/creep-stress-relaxation	Creep stress relaxation	creep-stress-relaxation, fixed-total-strain-relaxation, norton-power-law-relaxation, relaxed-stress, relaxation-time-constant
structures/fem/beam-frame-analysis	Beam frame analysis	beam frame analysis, rigid jointed frame, Euler Bernoulli beam element, rotation degree of freedom, bending moment recovery, portal frame
structures/fem/plastic-collapse-analysis	Plastic collapse analysis	plastic collapse analysis, plastic hinge, collapse mechanism, limit analysis beam, fully plastic moment, shape factor
structures/composites/delamination-growth	Delamination growth	delamination growth, strain energy release rate, DCB double cantilever beam, ENF end notched flexure, mixed mode fracture, Benzeggagh Kenane criterion
structures/composites/composite-repair	Composite repair	composite repair, scarf repair, scarf length, adhesive shear stress, required scarf angle, stiffness matched patch
structures/thermal-structures/thermal-buckling	Thermal buckling	thermal buckling, critical temperature rise, restrained thermal expansion, buckling margin, hot structure panel
structures/loads/landing-ground-loads	Landing ground loads	landing ground loads, ground reactions, level landing, tail down condition, one wheel load, braked roll

| structures/composites/laminate-hygrothermal-response | Laminate hygrothermal response | hygrothermal response, laminate CTE, moisture swell strain, cure cooldown strain, hygral strain, laminate moisture content | | structures/fem/cylindrical-shell-buckling | Cylindrical shell buckling | cylindrical shell buckling, SP-8007 knockdown, shell axial compression, external shell bending, cross section ovalization, shell plasticity correction | | structures/composites/laminate-first-ply-failure | Laminate first-ply failure | first ply failure, Tsai-Wu failure index, critical ply, reserve factor, midplane strain recovery, laminate failure envelope | | structures/fem/pressure-bulkhead | Pressure bulkhead | pressure bulkhead, membrane theory dome, bulkhead dome stress, ellipsoidal bulkhead, junction ring load, dome margin | | structures/fem/beam-vibration | Beam vibration | beam vibration, Euler-Bernoulli beam, characteristic equation roots, cantilever beam, pinned pinned beam, Rayleigh quotient | | structures/fem/lug-joint-analysis | Lug joint analysis | lug joint analysis, pin loaded lug, lug bearing stress, lug net section tension, lug tearout shear, lug edge distance ratio, round end lug | | structures/fem/metallic-fastener-joints | Metallic fastener joints | metallic fastener joints, bolt group analysis, eccentric bolt group, fastener shear margin, net section tension, shear out | | structures/fem/torsion-shear-flow | Torsion shear flow | torsion shear flow, Bredt Batho, Saint-Venant torsion, angle of twist, multi-cell section, closed section shear flow, torsional stress margin | | structures/fatigue/random-vibration-fatigue | Random vibration fatigue | random vibration fatigue, Dirlik method, spectral fatigue, narrow band damage, PSD spectral moments, expected peak rate, Basquin gamma damage | | structures/materials/multiaxial-yield-criteria | Multiaxial yield criteria | multiaxial yield criteria, von Mises equivalent stress, Tresca margin, combined bending torsion, biaxial yield envelope | | structures/fem/diagonal-tension-field-webs | Diagonal tension field webs | diagonal tension field webs, tension field angle, post-buckled shear web, web tension stress, flange axial load | | structures/composites/peel-stress-bonded-joints | Peel stress bonded joints | peel stress bonded joints, Goland Reissner, bending moment factor, adherend bending, peel margin | | structures/fem/beam-column-analysis | Beam column analysis | beam column analysis, combined axial and bending, moment amplification, secant formula, Euler load, interaction ratio | | structures/fem/curved-beam-analysis | Curved beam analysis | curved beam analysis, Winkler curved beam, eccentric neutral axis, curved member stress, inner fiber stress | | structures/fem/shear-center-analysis | Shear center analysis | thin-walled open section shear-center location, V*Q/I shear flow, channel Z angle hat sections | | structures/fem/shrink-fit-analysis | Shrink fit analysis | radial-interference contact pressure, Lame thick-cylinder bore hoop stress, von-Mises yield margin, allowable interference |

| structures/fem/statically-indeterminate | Statically indeterminate analysis | statically indeterminate, three moment equation, moment distribution, slope deflection, fixed end moment, continuous beam support moment, elastic redundant analysis | | structures/fem/restrained-warping | Restrained warping torsion | restrained warping, non uniform torsion, bimoment, warping constant, warping normal stress, torsional flexure, thin walled open section |

| structures/fem/inelastic-column-buckling | Inelastic Column Buckling | inelastic-column-buckling, johnson-parabola, column-strength-curve, intermediate-slenderness, euler-johnson-tangent, yield-anchored-johnson, stubby-column-allowable | | structures/damage-tolerance/walker-forman-crack-growth | Walker Forman Crack Growth | walker-forman-crack-growth, walker-equation, forman-equation, r-ratio-correction, equivalent-delta-k, kc-limited-growth, stress-ratio-crack-growth | | structures/fem/elliptical-hertz-contact | Elliptical Hertz Contact | elliptical-hertz-contact, elliptical-contact-patch, hertz-elliptic-integrals, ball-in-groove-contact, conforming-raceway-contact, crossed-unequal-cylinders, contact-ellipse-eccentricity | | structures/materials/crack-tip-plasticity-correction | Crack Tip Plasticity Correction | crack-tip-plasticity-correction, irwin-plastic-zone, effective-crack-length, dugdale-strip-yield-model, small-scale-yielding-check, k-eff-correction, plastic-zone-radius | | structures/composites/laminate-progressive-failure | Laminate Progressive Failure | laminate-progressive-failure, ply-discount-method, last-ply-failure, ultimate-laminate-load, degraded-laminate-stiffness, post-fpf-load-redistribution, sequential-ply-failure, progressive-failure-analysis | | structures/loads/continuous-turbulence-gust-loads | Continuous Turbulence Gust Loads | continuous-turbulence-gust-loads, von-karman-spectrum, dryden-spectrum, turbulence-psd, gust-response-transfer-function, power-spectral-density-gust-method, rms-load-response, continuous-turbulence-design |

Routing guidance

• FEM and margin-of-safety questions route to the calculix-linear sub-skill; nonlinear state-dependent stiffness and convergence questions route to the fem calculix-nonlinear sub-skill.

• Modal questions (natural frequencies, mode shapes, reson- Gust loads questions route to the loads gust-maneuver-loads sub-skill. ance) route to the fem modal-analysis sub-skill.

• Truss questions (element stiffness matrices, global stiffness assembly, nodal displacements by Gaussian elimination, member forces, support reactions) route to the fem truss-analysis sub-skill.

• Column instability and Euler buckling questions (critical buckling load, slenderness ratio, effective length factor, end conditions, buckling stress, radius of gyration, cantilever columns) route to the fem buckling-analysis sub-skill.

• Inelastic column questions (Johnson parabola column-strength curve, Euler-Johnson tangent transition, intermediate-slenderness allowable anchored on the material yield, stubby-column margin) route to the fem inelastic-column-buckling sub-skill; elastic Euler buckling stays with buckling-analysis and crippling stays with crippling-analysis.

• Flat plate and skin panel stability questions (plate buckling coefficient, compression or shear buckling of a skin panel or spar web, combined compression-shear interaction, effective width) route to the fem plate-buckling sub-skill; column and strut Euler buckling questions route to the fem buckling-analysis sub-skill.

• Damage-tolerance residual-strength questions (Kc, critical crack length, margin) route to the damage-tolerance residual-strength sub-skill.

• Fatigue crack growth and inspection interval questions route to the damage-tolerance crack-growth sub-skill; MSD/MED and supplemental

• Stress-ratio crack-growth questions (Walker equivalent delta-K, Forman rate with the Kc-limited denominator, R-ratio correction gamma exponent, block crack extension toward fracture toughness) route to the damage-tolerance walker-forman-crack-growth sub-skill; Paris constant-amplitude growth stays with crack-growth.

• Crack-tip plastic-zone and effective-crack questions (Irwin plastic-zone radius in plane stress and plane strain, single-pass effective-crack-length correction, corrected stress intensity K_eff, the small-scale-yielding validity verdict, Dugdale strip-yield zone of a center crack) route to the materials crack-tip-plasticity-correction sub-skill; the K_IC test-specimen validity frame and critical crack length stay with fracture-toughness, and the Paris-law rate stays with crack-growth. inspection questions route to the damage-tolerance widespread-fatigue-damage sub-skill.

• Cumulative damage and fatigue life questions route to the fatigue miner-damage sub-skill; mean-stress correction and Haigh diagram questions route to the fatigue goodman-diagram sub-skill.

• S-N curve construction, Basquin equation fits, endurance-limit determination, and fatigue-life-prediction questions route to the fatigue stress-life-curve sub-skill.

• Rainflow counting and load spectrum questions route to the fatigue load-spectrum-counting sub-skill.

• Stress concentration, fatigue notch factor, Neuber, Peterson, and notch sensitivity questions route to the fatigue notch-sensitivity sub-skill.

• Lamina and laminate stiffness questions (CLT, ABD) route to the composites laminate-stiffness sub-skill; micromechanics estimation of lamina constants (E1/E2/nu12/G12) from fiber and matrix constituents routes to composites unidirectional-lamina-micromechanics; bolted joint bearing, bypass, net-tension and shear-out questions route to the composites composite-bolted-joints sub-skill; sandwich panel face/core stress, wrinkling, and core selection questions route to the composites sandwich-panels sub-skill.

• Composite lamina failure questions (Tsai-Wu, Tsai-Hill, max-stress) route to the composites failure-criteria sub-skill.

• Allowable and statistical design-value questions route to the materials mmpsd-allowables sub-skill.

• Material family and property-index questions route to the materials material-selection sub-skill.

• Elastic-plastic stress-strain, plastic strain, and Ramberg-Osgood questions route to the materials ramberg-osgood sub-skill.

• Plane strain fracture toughness, stress intensity factor, critical crack size, and geometry factor questions route to the materials fracture-toughness sub-skill.

• Airframe loads and certification questions route to the avionics far-cs25 sub-skill.

• Bird strike impact energy, soft body impact, leading edge resistance, and FAR 25.631 compliance questions route to the damage-tolerance bird-strike sub-skill.

• Thermal stress, coefficient of thermal expansion, temperature change, bimetallic strip, and constrained member questions route to the thermal-structures thermal-stress-analysis sub-skill.

• Composite material A-basis and B-basis allowables from coupon data, batch pooling, and laminate knockdown factors route to the composites cmh17-allowables sub-skill.

• Finite element contact analysis, penalty and Lagrange methods, contact stiffness and penetration, friction and stick-slip, and master-slave formulation questions route to the fem contact-analysis sub-skill.

• Creep rate, Norton law, Larson-Miller and Monkman-Grant rupture life, and accumulated creep strain questions route to the materials creep-rupture sub-skill.

• Fixed-total-strain creep relaxation questions (Norton power-law stress relaxation, relaxed stress after hold time, n=1 exponential limit) route to the materials creep-stress-relaxation sub-skill; rupture life and Larson-Miller stay with creep-rupture.

• Beam frame analysis questions (beam frame analysis, rigid jointed frame, euler bernoulli beam element, rotation degree of freedom, bending moment recovery, portal frame) route to the beam-frame-analysis sub-skill.

• Delamination growth questions (delamination growth, strain energy release rate, dcb double cantilever beam, enf end notched flexure, mixed mode fracture, benzeggagh kenane criterion) route to the delamination-growth sub-skill.

• Bonded scarf composite repair questions (scarf repair, scarf length, adhesive shear stress, required scarf angle, stiffness matched patch) route to the composites composite-repair sub-skill.

• Thermal buckling questions (critical temperature rise, restrained thermal expansion, hot structure buckling margin) route to the thermal-structures thermal-buckling sub-skill.

• Landing and ground-handling reaction questions (level landing, tail down condition, one wheel load, braked roll deceleration) route to the loads landing-ground-loads sub-skill.

• Laminate hygrothermal response questions (laminate CTE, moisture swell strain, cure cooldown strain, hygral strain) route to the composites laminate-hygrothermal-response sub-skill.

• Curved cylindrical shell buckling questions (SP-8007 knockdown, shell axial compression, shell bending, cross-section ovalization) route to the fem cylindrical-shell-buckling sub-skill.

• Laminate first-ply-failure questions (Tsai-Wu per-ply failure index, critical ply, reserve factor, FPF load) route to the composites laminate-first-ply-failure sub-skill.

• Fuselage pressure-bulkhead questions (dome membrane stresses, junction ring load, dome margin, ellipsoidal bulkhead) route to the fem pressure-bulkhead sub-skill.

• Continuous-beam vibration questions (Euler-Bernoulli natural frequencies, characteristic equation roots, Rayleigh quotient) route to the fem beam-vibration sub-skill.

• Metallic pin-loaded lug analysis questions (bearing, net-section tension and tearout stresses and margins, governing mode, capacity over the edge-distance ratio) route to the fem lug-joint-analysis sub-skill.

• thin-walled open section shear-center location, V*Q/I shear flow, channel Z angle hat sections questions route to the fem shear-center-analysis sub-skill.

• radial-interference contact pressure, Lame thick-cylinder bore hoop stress, von-Mises yield margin, allowable interference questions route to the fem shrink-fit-analysis sub-skill.

• Honeycomb core property questions (hexagonal-cell relative density, out-of-plane compressive and shear moduli from cell geometry and foil material) route to the composites honeycomb-core-micromechanics sub-skill; panel-level face stress, core shear and core selection stay with sandwich-panels.

• Laminate bending stiffness questions (CLT B and D matrices, bending-extension coupling, unsymmetric layups, full ABD assembly) route to the composites laminate-bending-stiffness sub-skill; symmetric-laminate A-matrix assembly stays with laminate-stiffness.

Install

To install only this pack, copy or symlink each leaf folder above into your host's skills directory (see README Install for per-host commands).

• Random vibration PSD and Miles response questions route to the loads random-vibration-analysis sub-skill.

• Coffin-Manson strain-life and Neuber local-strain questions route to the fatigue strain-life-fatigue sub-skill.

• Shock response spectrum and transient half-sine or decaying-sine base acceleration questions route to the loads shock-response-spectrum sub-skill.

• Single-lap adhesive bondline shear stress, shear-lag peak stress, and joint margin questions route to the composites adhesive-bonded-joints sub-skill.

• Closed and open section torsion questions (Bredt-Batho shear flow q = T over 2A, Saint-Venant J, angle of twist, multi-cell shear-flow distribution, torsional margin) route to the fem torsion-shear-flow sub-skill.

• Fatigue damage from a response PSD questions (spectral moments, Dirlik and narrow-band damage rate, Basquin gamma life, expected peak rate) route to the fatigue random-vibration-fatigue sub-skill.

• Orthotropic and laminated panel stability questions (critical in-plane compression load from the CLT D matrix with half-wave mode minimization, composite panel buckling margin) route to the composites laminate-plate-buckling sub-skill.

• Isotropic-metal multiaxial yield questions (von Mises and Tresca equivalent stress, yield margin, combined bending and torsion, biaxial yield envelope) route to the materials multiaxial-yield-criteria sub-skill.

• Post-buckled shear-web questions (diagonal tension field ratio and angle, web tension stress, flange and end-post axial loads, rivet shear flows) route to the fem diagonal-tension-field-webs sub-skill.

• Bonded-joint peel questions (Goland-Reissner peel stress at the overlap end, bending moment factor, edge moment, peel margin) route to the composites peel-stress-bonded-joints sub-skill.

• Beam-column questions (compression member with bending from lateral load, end moment or eccentricity, Euler load, moment amplification, secant-formula peak stress, axial-plus-bending interaction margin) route to the fem beam-column-analysis sub-skill.

• Curved-beam questions (frame segment or torque link with the Winkler correction, inward-shifted neutral axis radius, inner and outer fiber stress against the allowable) route to the fem curved-beam-analysis sub-skill.

• Local crippling and inter-rivet buckling questions (formed stringer shapes, shape-constant crippling allowable, Johnson-Euler interaction compression allowable) route to the fem crippling-analysis sub-skill.

• Hertzian contact stress questions (sphere and cylinder contact patch, contact pressure, subsurface shear, yield-limit load) route to the fem hertzian-contact-stress sub-skill.

• General elliptical-contact questions (elliptical contact patch of a ball in a groove-radius raceway or of crossed unequal cylinders, Hertz elliptic-integral eccentricity, contact-ellipse semi-axes, peak pressure of the general Hertz solution) route to the fem elliptical-hertz-contact sub-skill; circular and line contact of the classic Hertz arm stays with hertzian-contact-stress.

• Metallic fastener joint questions (bolt and rivet shear, bearing, net-section and shear-out margins, eccentric bolt-group polar method) route to the fem metallic-fastener-joints sub-skill.

• Elastic redundancy questions (fixed-end moments, three-moment equation, moment distribution, slope-deflection, continuous-beam support moments) route to fem statically-indeterminate; non-uniform torsion and warping restraint (bimoment, warping constant, warping normal stress of thin-walled open sections) routes to fem restrained-warping.

• Plastic collapse questions (fully-plastic moment, plastic hinge mechanisms, kinematic and static collapse loads of indeterminate beams and frames) route to the fem plastic-collapse-analysis sub-skill.

• Laminate progressive-failure questions (ply-discount stiffness degradation past first-ply failure, sequential ply events, last-ply-failure ultimate load) route to the composites laminate-progressive-failure sub-skill; first-ply-failure Tsai-Wu index and critical ply stay with laminate-first-ply-failure.

• Continuous-turbulence gust-load questions (von Karman and Dryden PSD descriptions, gust response transfer function, rms load response, continuous-turbulence design loads) route to the loads continuous-turbulence-gust-loads sub-skill; the discrete 1-cosine gust stays with gust-maneuver-loads; SDOF random-vibration response stays with random-vibration-analysis.